10t/h Feed Pellets Plant

● Advanced technology and low energy consumption.
● The 10 t/h feed pellet line occupies less floor space and needs low investment in construction work. The modular structure is convenient for assembly and disassembly, facilitating the shipment and installation.
● PLC controlled, alarm device is available. The operation is simple and convenient.
● Wide applications. It can process different materials, such as corn, maize, grass, grains, and protein, molasses and so on.
● Non-dust when the pellet line is working.
● The key components have a long service life.

The feed pellet production line is composed of several different systems designed to accomplish the pelleting task efficiently. A typical feed pellet production line content material receiving and screening system, feed material crushing system, mixing system, pelleting system, packing system, and auxiliary equipment.

♦ The material receiving and screening system serves to move raw materials to the object device by suitable transfer rates. This system is mainly made of feeding pit, bar screen, air below, pulse dust collector, bucket elevator, granules precleaning sieve, permanent magnet cylinder, and pneumatic links. Under normal operating conditions, these devices are interlocked together and startup in the following order: pulse dust collector, granules precleaning sieve, bucket elevator. If any one of these devices failed, the device before the device could automatically shut down to prevent further expansion of the fault.

 ♦ The feed material crushing system primarily serves to reduce the raw material to the required grain size. This system is mainly made of level indicator, grinding bin, pneumatic gates, buffer tundish, impeller type feeder, air below, pulse dust collector, pulverizer , air-lock conveyor auger, bucker elevator, pulverous precleaning sieve, permanent magnet cylinder. These devices startup in the following order: bucket elevator, air-lock conveyor auger, pulse dust collector, pulverizer. After operating normally of the pulverizer, startup the impeller type feeder.

♦ The objective of feed mixing system is to start with a certain assortment of ingredients called a “formula”, totaling some definite weight. This is processed so that each small unit of the whole, either a mouthful or a day’s feeding, is the same proportion as the original formula. This system is mainly made of level indicator, mixing bin, buffer tundish, two-shaft high-efficient mixer, scrapper conveyor, elevator, permanent magnet cylinder and pneumatic links. These devices startup in the following order: elevator, scrapper conveyor, two-shaft high-efficient.

♦ The feed pelleting system primarily serves is transformation of a soft, often dusty feed into a hard pellet. This system is the core of feed pellet production line, and made of pelleting bin, level indicator, buffer tundish, pellet making machine, air shutter, cooling machine, crumbler, air below, cyclone, air shutter, elevator, rotary classification screen, pneumatic links.

The pelleting process starts with a pelleting bin in which the mixture of mash is stored. From there, the mash will flow by gravity into the pellet mill. This machine is usually located on the ground or main work floor level. The hot, extruded mash (pellets) flows by gravity into a feed pellet cooling machine where it is held for three to six minutes while being cooled and dried by a flow of air. The air is drawn through the mass of pellets and passed into a dust collecting device, such as a cyclone collector. The dust from the outlet of the collector is returned to the pellet mill to again be compacted into a pellet

♦ The feed pellet packing system primarily serves to package feed pellets according to certain specifications. This system is mainly made of product bin, packaging weighing and conveying seam. The workflow of packing system is feeder, weighing device, folder bag, conveying seam.

♦ Auxiliary equipment can provide enhanced properties and processing. There are many types of auxiliary equipment, including air compressor, air tank, and liquid addition pipeline system. Air compressor is a machine that is capable of converting electrical power into kinetic energy, specifically by utilizing compressed air. Air tank is a pneumatic pressure vessel for storing compressed air to operate pneumatic equipment.

Parameters of Main Machines in 10t/h Feed Pellet Plant

Name	Type	Quantity	Power (KW)
Material receiving System
Feeding Pit, Bar Screen	/	2	/
Air Below	4-72-3.6A	2	6
Pulse Dust Collector	TBLFa12	2	/
Bucket Elevator	TDTG36/28	2	6
Granules Precleaning Sieve	SCY80	1	0.75
Permanent Magnet Cylinder	TCXT20	1	/
Pneumatic Links	TZMQ25*45°	1	/
Total	/	/	12.75
Grinding System
Level Indicator	/	2	/
Grinding Bin	/	2	/
Pneumatic Gates	TZMQ40*40	2	/
Buffer Tundish	/	1	/
Impeller Type Feeder	SWLY2	1	1.5
Air Below	6-30-5.4A	1	15
Pulse Dust Collector	TBLFa56	1	/
Feed Hammer Mill	FY-ZW80B	1	132
Air-lock Conveyor Auger	TLSS25	1	3
Bucket Elevator	TDTG36/28	1	3
Pulverous Precleaning Sieve	SCQZ110	1	11
Permanent Magnet Cylinder	TCXT20	1	/
Total	/	/	165.5
Mixing System
Level Indicator	/	2	/
Mixing Bin	/	1	/
Buffer Tundish	/	1	/
Double-shaft Feed Mixer	FY-SSHJ2	1	18.5
Scrapper Conveyor	TGSU25	1	3
Elevator	TDTG36/28	1	3
Permanent Magnet Cylinder	TCXT20	1	/
Pneumatic Links	TZMQ25*45°	1	/
Total	/	/	24.5
Pelleting System
Pelleting Bin	/	1	/
Level Indicator	/	2	/
Buffer Tundish	/	1	/
Feed Pellet Machine	SZLH420b2	1	117.5
Air Shutter	SDGTR9	1	1.1
Cooling Machine	1.9*1.9A	1	1.5
Feed Pellets Crumbler	15*150	1	11
Air Below	4-72-6C	1	18.5
Cyclone	SKL1200	1	/
Air Shutter	SDGTR9	1	0.75
Elevator	TDTG36/23	1	3
Rotary Feed Pellets Grading Machine	SFJH125	1	3
Pneumatic Links	TZMQ25*45°	1	/
Total	/	/	156.35
Packing System
Product Bin	/	1	/
Packaging Weighers	FY-DGS-50K	1	/
Conveying Seam	TFKB40	1
Total	/	/	/
Auxiliary Equipment
Air Compressor	/	1	15
Air Tank	Match with Air compressor	1	/
Liquid Add Machine	SVTV32	1	2.2
Liquid Addition Pipeline System	/	1	/
Total	/	/	17.2
Sum Total	/	/	376.3